Rising to the salt extraction problem

A salt extraction operation had to move quickly from an onshore to an offshore website equipped by 5 km of pipework. The firm turned to move management associate Celeros to assist meet the distinctive circumstances encountered on the new salt nicely.
Overview of the 2 new water injection pumps for single and parallel operation, following set up and commissioning at the Frisia Zout BV website.
A new salt extraction plant off the north coast of Holland has been brought on-line ahead of schedule, preventing a possible halt in production when the present onshore properly developed issues. เกจวัดแรงดันภาษาอังกฤษ , a part of K+S Minerals and Agriculture GmbH, was in a place to overcome the time and technical challenges of accelerating the venture by working in partnership with Celeros Flow Technology (Celeros FT).
The bulk of the salt produced by Frisia Zout BV goes loose to a 40,000-tonne storage facility for delivery in bulk to industry. The remainder is packed in smaller portions to be used in meals manufacturing or made into cubes for water purification.
The salt is extracted beneath licence from the Dutch government. The current borehole licence
allowed K+S to extract salt from underground on the mainland. Due to regulatory adjustments, the model new licence would solely allow extraction from subsea sources off the coast. Consequently, a brand new borehole and related plant was required at the Frisia Zout BV site.
New challenges
K+S started planning for a new pump constructing in 2017, and construction began in April 2020 with the purpose of bringing it onstream before the present extraction licence expired at the finish of 2021. However, unexpected difficulties arose with the existing onshore properly, which meant that production would stop ahead of anticipated. To bridge the hole, Frisia Zout BV began bringing in salt water by tanker, however this was an costly various. As weksler ea14 , it became crucial to bring the model new offshore nicely onstream as soon as possible.
Time pressures weren’t the only challenges the company confronted. Due to the pure geology, the extraction route to the new offshore useful resource was not a straight bore: it changed course twice earlier than reaching the salt deposits. In reality, the new plant is fed by one of many deepest wells in the world and has 5 km of pipework past the water injection pumps. As a end result, the method water must be pumped in at excessive strain (250 barg) and at a high flow rate (450 m3/h) to extract the amount of salt required, making the choice of pumps crucial to success.
Total resolution
Frisia Zout BV has a long and established relationship with Celeros FT through the ClydeUnion Pumps brand, based mostly not only on the top quality of ITS OEM pumps but in addition on its ability to reply shortly to any operational issues. The firm turned to its trusted flow control associate as quickly as again for help in meeting the unique circumstances encountered at the new salt nicely.
Celeros FT brand ClydeUnion Pumps assessed the flow requirements for the water injection course of on the new plant and verified that CUP-BB3 pumps could possibly be made to satisfy necessities. The pumps were specified with Duplex stainless-steel casings as a result of they might be working in a salt-laden surroundings. Celeros FT manufactured, equipped, installed and commissioned the mission-critical pumps for injecting water into the brand new offshore salt cavern, assembly uncommon requirements for high strain and excessive move charges. In addition, they supported Frisia Zout BV in bringing an older pump back into service as a spare: assessing it and upgrading the casing to make sure it met the brand new obligation requirements.
Jouk Riemer, venture supervisor for Frisia Zout BV, explained: “We have used CUP-BB3 pumps up to now and located that their multistage centrifugal design offers better efficiency, in comparison with plunger pumps, for this application. We needed to use them again for the new project. The Celeros FT group responded to the challenges magnificently, utilizing their engineering experience to identify one of the best answer to meet the stress and flow charges we required, delivering the pump skids to satisfy the new construction schedule and serving to us keep the project on observe.”
Future assured
The new salt extraction plant got here online in December 2020. Its CUP-BB3 pumps meet the high strain and move rates required for the application and might run in parallel, which has improved productiveness. The availability of a spare pump provides additional confidence that manufacturing downtime shall be minimal. The company’s ability to satisfy the accelerated project deadline is particularly spectacular when you suppose about that the Covid-19 pandemic was already affecting provides of materials and components. The Celeros FT group labored onerous to ensure that this did not have any influence on their customer.
Celeros FT also provided specialist engineering expertise throughout the installation and commissioning phase and will proceed to ensure the pumps function satisfactorily throughout the plant’s 15-year lifespan, although the pump constructing may be required to serve a couple of well in future as demand for K+S excessive purity salt continues to grow. Easy replacement of put on and tear elements and ongoing service assist from Celeros FT will be positive that the BB3 pumps proceed to meet operational parameters throughout the extraction plant’s lifetime.
Riemer said: “The combination of high quality OEM equipment and practical engineering abilities supplied by Celeros Flow Technology was instrumental in delivering this challenge forward of time. I’m satisfied it will have taken lots longer to get what we required from one other pump producer. The company’s responsiveness was crucial in meeting our revised deadline, lowering costs and maintaining extraction at this website viable.” Riemer concluded: “This is the first offshore extraction well we now have developed nevertheless it has been a largely optimistic experience because of Celeros Flow Technology. They introduced invaluable engineering expertise and specialist pump knowledge to this challenge and are a fundamental part of its success.”
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