The UN has declared 2022 the “International Year of Glass”. This puts even more focus on manufacturing conditions in the energy-intensive glass trade, and efficient technologies along the complete worth chain are significantly in demand. Vacuum know-how also has a major affect on sustainability in glass manufacturing – as a result of stable vacuum is required in many processes. Atlas Copco specializes in offering energy-efficient, clever, and sustainable vacuum options to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a range of highly environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling companies. The individualized bottles and jars are given their shape and the final contact utilizing vacuum technology. The ultimate touch includes including a customer’s logo or name. When shaping the glass, higher embossing of the emblem or any lettering is achieved if the trapped air between the glass mold and the actual glass has been eliminated as finest as attainable. With an output of 650 million jars per 12 months, the best vacuum system is a crucial element for the efficiency of the complete plant for Noelle + von Campe. Atlas Copco, with its software expertise and expertise in supplying vacuum pumps to the glass business, is conscious of the exact requirements of the market. They have a long historical past in partnering with glass manufacturers. เกจวัดแรงดันเบนซิน and installations are made to measure for each individual customer. This was one of many causes Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy savings with Variable Speed Drive (VSD) know-how
The use of vacuum know-how alone saves lots of vitality: the identical manufacturing result may be achieved with compressed air but would consume extra vitality. With its revolutionary motor idea for glass manufacturing, the Atlas Copco GHS VSD+ sequence is probably certainly one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable velocity management, the screw pumps can be tailored precisely and quickly to the respective vacuum requirement. Variable speed and the set point management presents optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved around 27% in vitality prices.
Increased stability within the vacuum provide
The reduced power consumption isn’t the only advantage of the GHS VSD+ vacuum solution. The entire vacuum supply at Noelle + von Campe is now extra stable than before. „When we modify instruments or adapt our processes, for example, the new central vacuum system continues to reliably supply our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a outcome of the dependable, uninterrupted vacuum supply in flip has a direct impact on the quality of our finish products. And when it comes to the standard of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional price reductions are generated by the ES central management: „The clever system coordinates the utilization of the vacuum pumps with each other – this saves much more costs, also for maintenance and electricity. A huge benefit: the shoppers also achieve considerably quicker amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps simultaneously. The sensible management system balances and optimizes the performance of all machines, decreasing the general vitality consumption. Compared to competitor products, the intervals between upkeep are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the truth that the pumps are supplied in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not only to the merchandise but additionally to the production process. This is the place Atlas Copco’s in depth expertise in working with glass manufacturers pays off. That is why Atlas Copco also customized the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop shop for glass producers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe gets extra for less: more vacuum, extra management and more stability for less energy consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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