The UN has declared 2022 the “International Year of Glass”. This places much more focus on production circumstances in the energy-intensive glass business, and environment friendly technologies along the entire worth chain are particularly in demand. Vacuum expertise also has a serious influence on sustainability in glass manufacturing – as a end result of steady vacuum is needed in many processes. เกจวัดแรงดันแก๊ส focuses on offering energy-efficient, intelligent, and sustainable vacuum options to manufacturers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a variety of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) know-how.
Individual glass packaging for bottling corporations
Noelle + von Campe produces particular person glass packaging for bottling companies. The individualized bottles and jars are given their form and the final touch utilizing vacuum expertise. The last touch includes adding a customer’s emblem or title. When shaping the glass, better embossing of the logo or any lettering is achieved if the trapped air between the glass mould and the precise glass has been eliminated as finest as attainable. With an output of 650 million jars per year, the best vacuum system is a vital element for the effectivity of the complete plant for Noelle + von Campe. Atlas Copco, with its application experience and expertise in supplying vacuum pumps to the glass business, knows the precise necessities of the market. They have an extended historical past in partnering with glass manufacturers. Their solutions and installations are made to measure for each individual buyer. This was one of many reasons Noelle + von Campe selected Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their manufacturing facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum know-how alone saves plenty of vitality: the same manufacturing end result is also achieved with compressed air however would consume extra vitality. With its innovative motor concept for glass production, the Atlas Copco GHS VSD+ collection is certainly one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity control, the screw pumps could be tailored precisely and quickly to the respective vacuum requirement. Variable pace and the set level control offers optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in energy costs.
Increased stability in the vacuum provide
The lowered energy consumption isn’t the only benefit of the GHS VSD+ vacuum solution. The whole vacuum provide at Noelle + von Campe is now more steady than before. „When we alter instruments or adapt our processes, for instance, the model new central vacuum system continues to reliably supply our complete production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an important issue for us, as a end result of the dependable, uninterrupted vacuum provide in turn has a direct effect on the quality of our end merchandise. And when it comes to the standard of our jars and bottles, neither we nor our clients make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, further value reductions are generated by the ES central control: „The intelligent system coordinates the utilization of the vacuum pumps with one another – this protects much more prices, additionally for maintenance and electricity. A big advantage: the customers additionally achieve considerably quicker amortization“. The ES16 central controller can monitor and control a quantity of GHS VSD+ vacuum pumps simultaneously. The sensible management system balances and optimizes the performance of all machines, lowering the overall energy consumption. Compared to competitor products, the intervals between maintenance are additionally longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are equipped in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the ending touches not solely to the merchandise but also to the production course of. This is where Atlas Copco’s in depth experience in working with glass manufacturers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, because it were, a one-stop shop for glass producers – from the pump to the connection techniques. And so, on balance, Noelle + von Campe will get more for much less: extra vacuum, more control and more stability for much less power consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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