Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration systems, has helped to significantly enhance the product high quality of chilly rolling sheets for its metal business client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral dual flow technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was inadequate and significant problems have been occurring with the standard of its completed products.
An ECL is used inside the steel trade to help clear and strip the surface of the metal sheet of rolling mud by utilizing an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is simpler in cleaning cold rolled steel than conventional cleaning processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of safety within these circumstances, its effectiveness could be considerably decreased, leading to contamination elimination between 30-40%. Despite ราคาเกจวัดแรงดัน being put in, the alkaline resolution was still closely saturated with mud particles and was suffering from an unstable PH level that mixed have been leading to important rusting through the process leading to scratching of the ultimate product.
Filtramag+ offers fine particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator is not assured to resolve the ferrous contamination drawback. The effectivity of the filtration depends on the magnetic materials type, measurement of the magnet, magnetic energy and also the fluid move dynamics. เกจวัดแรงดันpsi or minimal publicity to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is essential not solely to use the proper product for the process in query, however the higher stage of resolution safety provides further advantages, including prolonging the lifespan of the pump in addition to a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination in this utility inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic mud particles that were inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India explained: “The magnetic curler was not providing enough protection to the fluid in this application, and it highlights the importance of selecting the right technique of magnetic safety. Due to the fantastic particles circulating within the alkaline solution, important rusting was being created during the ECL process that was causing damage to the metal sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would significantly enhance the issues that the enterprise was going through. By installing the Filtramag+, our client was instantly supplied higher levels of safety in opposition to the injury that had been being caused by the contaminated solution. We work often with Eclipse Magnetics high-performance products and at all times see significant, optimistic outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials that have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how guaranteeing that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a result of the installation, the corporate is not affected by broken finished elements, has lowered its scrappage and waste, as nicely as prolonging the life of the pump.
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