Celeros Flow Technology injects new life into forty 12 months old SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been subject to numerous post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high strain, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the shopper needed to increase water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump could not be succesful of deliver this requirement. Nozzle loads had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred supplier of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no maintenance interventions for many years – however the pump had by no means truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the original pump that it had continued to operate in such harsh conditions and with no regular upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul could achieve the specified improvement in efficiency, saving the customer the fee and lost production time that can be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite component analysis was undertaken to confirm that the nozzle masses would withstand the desired temperature improve. As a outcome, the pump is now able to delivering steam at the larger temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes เพชเชอร์เกจ : “We are really pleased with the end result of the SAGD pump improve. It has not solely achieved the specified production improve for the customer, but additionally provided a more sustainable and cost-effective answer than total pump substitute. Using fashionable engineering and analysis, we now have been capable of give the existing pump a brand new lease of life and ensure it’ll proceed to perform well for many more years.”
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