SEEPEX four.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the following generation of pumps. The business leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market leadership within the field of intelligent and progressive options.
The identical applies to the other commerce honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the one certainly one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital products and services with ambition and passion. The pump manufacturer combines its digital solutions with the traditional pump enterprise to give its clients more time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental applied sciences at the end of May, worldwide commerce guests will experience the premiere of a totally automated resolution with built-in Industry four.0 features. The current premium model vary SCT AutoAdjust presents revolutionary innovations in the area of progressive cavity pumps. Wrenches and so forth. are actually a factor of the past when it comes to maintenance. One click on from a remote location and the stator is back in top shape. The range, which was developed on the basis of buyer necessities, makes upkeep work much easier and subsequently helps to keep away from wasting time and costs. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is increased and upkeep times are decreased to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that upkeep may be simply carried out by one particular person. Suction or pressure strains not have to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the circulate rate is lowered as a end result of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the need for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned both conveniently from the control room via analogue sign strains or digitally through varied fieldbus methods. Quick entry on web site at the pump could be achieved through a control panel or through Bluetooth utilizing an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be used for process optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service provide suggestions on put on and tear or indicate that spare parts are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep directions primarily based on the working hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical knowledge to enable predictive upkeep forecasting and identification of irregular circumstances. By combining เครื่องมือวัดpressure , guidelines could be created to set off alarms. For example, a reduced move rate at elevated pump speed in comparison with the pump’s individual calibration curve would indicate pump put on. This means that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make extra accurate life cycle predictions for each pump kind based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system solution that combines the benefits of two pump applied sciences to transport highly dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its destination utilizing pulses of compressed air within the pipes. For disposal corporations, this various to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the type of a package unit, which contains the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump can also be connected to the Connected Services of SEEPEX as an expansion.
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