SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it will be presenting the following technology of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping at the leading trade honest for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management within the subject of clever and revolutionary options.
The identical applies to the other commerce truthful displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in phrases of its technical design the only one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital services with ambition and keenness. The pump producer combines its digital solutions with the standard pump enterprise to give its prospects more time for the necessities, reduce costs and simplify processes.
At the world honest for environmental technologies at the end of May, worldwide trade visitors will expertise the premiere of a completely automated solution with integrated Industry features. The present premium mannequin vary SCT AutoAdjust offers revolutionary innovations in the space of progressive cavity pumps. Wrenches and so on. at the moment are a thing of the past when it comes to upkeep. One click on from a distant location and the stator is again in prime form. The range, which was developed on the idea of customer necessities, makes maintenance work a lot simpler and subsequently helps to keep away from wasting time and prices. Retensioning ensures constant pumping capacity and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance times are decreased to a minimum – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that upkeep can be easily carried out by one particular person. Suction or pressure traces now not need to be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate price is reduced as a end result of put on and tear. The newest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the control room through analogue signal lines or digitally through numerous fieldbus techniques. Quick entry on web site on the pump could be achieved via a control panel or through Bluetooth utilizing an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
ไดอะแฟรม Connected Services cloud platform forms the interface between sensible pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time data from the monitoring service present feedback on wear and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined in the operating and upkeep directions primarily based on the working hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive maintenance forecasting and identification of abnormal circumstances. By combining totally different sensor data, guidelines may be created to trigger alarms. For example, a decreased move price at increased pump pace compared to the pump’s particular person calibration curve would point out pump wear. This means that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data additionally permits SEEPEX to make extra accurate life cycle predictions for each pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system answer that combines the advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs could be conveyed up to a thousand meters to its vacation spot using pulses of compressed air in the pipes. For disposal companies, this alternative to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes within the form of a bundle unit, which contains the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air elements. This pump can additionally be related to the Connected Services of SEEPEX as an growth.

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