Celeros Flow Technology injects new life into 40 year previous SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this venture, the client needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump might not be ready to ship this requirement. Nozzle masses had been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is considered one of several heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing box and affected operational efficiency. There had also been no upkeep interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh situations and with no regular maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul may achieve the specified enchancment in performance, saving the shopper the fee and misplaced manufacturing time that can be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite element analysis was undertaken to substantiate that the nozzle masses would stand up to the desired temperature increase. As a outcome, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes ราคาเกจวัดแรงดันลม : “We are actually pleased with the result of the SAGD pump improve. It has not only achieved the desired production enhance for the client, but in addition supplied a extra sustainable and cost-effective answer than complete pump substitute. Using modern engineering and evaluation, we have been capable of give the prevailing pump a brand new lease of life and ensure it’s going to continue to perform well for many more years.”
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