Celeros Flow Technology injects new life into 40 year outdated SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the customer needed to increase water temperatures from 90° C to 140° C. However, there have been issues that the prevailing pump may not be able to ship this requirement. Nozzle masses had been a particular concern. เกจแรงดัน turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for help.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational efficiency. There had also been no maintenance interventions for many years – but the pump had by no means truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to function in such harsh conditions and with no common upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in efficiency, saving the client the price and misplaced production time that can be associated with sourcing and installing a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to verify that the nozzle hundreds would face up to the desired temperature increase. As a outcome, the pump is now capable of delivering steam at the larger temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump improve. It has not only achieved the desired production enhance for the client, but additionally supplied a extra sustainable and cost-effective solution than whole pump alternative. Using trendy engineering and analysis, we now have been able to give the prevailing pump a new lease of life and ensure it’s going to proceed to carry out nicely for many extra years.”
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